Hengshui Qualified Filter Screen Co., Ltd.

In the food industry, what should be paid attention to when choosing metal mesh belts? Material, specifications, surface

In the food industry, what should be paid attention to when choosing metal mesh belts? Material, specifications, surface treatment... Details When choosing metal mesh belt materials in the food processing industry, many factors need to be considered comprehensively. The following are some specific selection points: 1. Stainless steel material SUS304: It has good corrosion resistance and high temperature resistance. It can withstand corrosive substances in most food processing environments, such as grease, acid, alkali, etc. It is also suitable for high-temperature baking, steaming and other processes. It is one of the most commonly used mesh belt materials in the food processing industry. SUS316L: On the basis of SUS304, more nickel and molybdenum elements are added to make it more corrosion-resistant, especially in an environment containing chloride ions. It has better resistance to pitting and crevice corrosion, and is suitable for food processing scenarios with higher requirements for corrosion resistance, such as marine product processing, dairy product processing, etc. Carbon steel material: high strength, strong bearing capacity, can withstand heavier food weight and greater impact force, but poor corrosion resistance and high temperature resistance, generally suitable for food processing links that do not require high corrosion resistance and high temperature resistance, and is more commonly used in biscuit baking. Teflon material: has excellent high temperature resistance and non-stick properties, can be used for a long time at a high temperature of 260°C, food will not adhere to the mesh belt during transportation, easy to clean and maintain, can effectively improve production efficiency and food quality, and is often used for food baking, frying, etc. 2. When choosing a metal mesh belt in the food processing industry, in addition to the material, you also need to pay attention to the following aspects Clear use requirements and scenarios To understand the specific process of food processing, such as high temperature baking, low temperature freezing, frying, washing, etc., different processes have different requirements for the high temperature resistance, low temperature resistance, oil resistance, corrosion resistance and other properties of the mesh belt. For example, bread cooling can use an SR spiral tower mesh belt without a mesh surface, while nuts frying requires a small mesh eyeglass mesh belt. Mesh belt structure Common food processing mesh belt structures include chain mesh belt, herringbone mesh belt, spiral tower mesh belt, sidewall mesh belt, etc. Chain mesh belt is suitable for conveying medium-loaded items, spiral mesh belt can be used in quick-freezing equipment and other occasions that require turning, and sidewall mesh belt can prevent materials from slipping. Mesh belt specifications The mesh size should be selected according to factors such as the size of the conveyed items and ventilation requirements to prevent food from falling or affecting the processing effect. The mesh belt width should be determined according to the width and conveying volume of the conveyed items. It is necessary to ensure that the mesh belt can meet the material conveying requirements and match the size of the conveying equipment. The thickness of the wire diameter affects the strength and load-bearing capacity of the mesh belt. Mesh belts with thicker wire diameters should be selected in places with high load-bearing requirements. Surface treatment Metal mesh belts are generally degreased before leaving the factory, and pickled if necessary to achieve the expected conveying effect and hygiene requirements. Surface smoothness is also important. Choose a smooth and burr-free mesh belt to avoid scratching food or causing accumulation of food residues. Cleaning and maintenance Since food production has high hygiene requirements, the mesh belt needs to be easy to clean and can effectively prevent the accumulation of food residues and avoid cross contamination. Consider the maintenance convenience of the mesh belt, which is convenient for regular inspection, replacement and maintenance to ensure its long-term stable operation. Cost and benefit Consider the price, service life, maintenance cost and other factors of the mesh belt, and choose a product with high cost performance. At the same time, pay attention to its impact on production efficiency and product quality. In the long run, high-performance mesh belts may be more economical.

Metal conveyor mesh belt

Each enterprise has its own unique production process and needs, and general metal conveyor mesh belts are often difficult to fully meet the personalized needs of enterprises. Customized metal conveyor mesh belt services have emerged, which can tailor the most suitable mesh belt according to the specific requirements of the enterprise, providing more efficient and convenient solutions for the enterprise's production. Customization process • Demand communication: The enterprise communicates with our sales team and explains in detail the needs in terms of production process, material characteristics, and conveying requirements. Our sales team will carefully record the needs of the enterprise and arrange professional technicians to communicate and exchange with the enterprise further. • Scheme design: The professional R&D team designs the mesh belt scheme according to the needs of the enterprise. During the design process, the material, size, structure, mesh size, surface treatment and other factors of the mesh belt will be fully considered to ensure that the performance and quality of the mesh belt meet the requirements of the enterprise. • Scheme confirmation: Submit the designed scheme to the enterprise for confirmation. The enterprise can make modification comments and suggestions on the scheme, and our R&D team will optimize and adjust the scheme according to the feedback of the enterprise until the enterprise is satisfied. • Manufacturing: After the plan is confirmed, we will arrange the production department to manufacture the mesh belt. During the production process, we will strictly follow the design plan and quality standards to ensure the quality and performance of the mesh belt. • Quality inspection: After the mesh belt is produced, it will undergo strict quality inspection. The inspection content includes the dimensional accuracy and surface quality of the mesh belt. Only mesh belts that pass the quality inspection can be shipped from the factory to ensure that [defective products do not flow out of the factory] • Installation and commissioning: We will arrange professional installers to install and commission the mesh belt on site. During the installation process, we will ensure that the installation position of the mesh belt is accurate, the connection is firm, and the operation is smooth. After the installation and commissioning is completed, the company's operators will be trained to familiarize themselves with the operation and maintenance methods of the mesh belt. Customization advantages • Personalized satisfaction: It can customize the most suitable mesh belt according to the specific needs of the enterprise to meet the special requirements of the enterprise's production process and material transportation. • High performance guarantee: Professional R&D team and advanced production equipment guarantee the high performance and high quality of customized mesh belts. The material, structure and performance of the mesh belt have been carefully designed and optimized to play the best role in the production environment of the enterprise. • High-quality service: From demand communication to installation and commissioning, we provide high-quality services throughout the process. Our sales team, R&D team and installers will respond to the needs of enterprises in a timely manner, solve problems encountered by enterprises, and ensure the smooth production of enterprises. Applicable scenarios Applicable to various enterprises with personalized needs for metal conveyor mesh belts, such as food processing enterprises with high hygiene requirements for mesh belts, electronic manufacturing enterprises with high precision requirements for mesh belts, and chemical enterprises with high corrosion resistance requirements for mesh belts. Maintenance and care The maintenance and care methods of customized metal conveyor mesh belts are basically the same as those of ordinary mesh belts, but they should be appropriately adjusted according to the specific material and use environment of the mesh belt. During use, the operation, wear and tightness of the mesh belt should be checked regularly, and the worn parts should be cleaned, lubricated and replaced in time to ensure the normal operation and service life of the mesh belt. Customized metal conveyor mesh belts provide enterprises with a personalized, high-performance material conveying solution. Through cooperation with us, enterprises can obtain the mesh belt that best suits their production needs, improve production efficiency, reduce production costs, and enhance the market competitiveness of enterprises.

A Great Wall Mesh Belt (Horseshoe Chain) that does not require tedious maintenance

Compared to the herringbone mesh belt and balanced mesh belt that Hengshui Qualified Filter Screen Co., Ltd often promotes, the Great Wall Mesh Belt (Horseshoe Chain Stainless Steel Great Wall Conveyor Belt) does not often appear in our promotional copy. In this article, Hengshui Qualified Filter Screen Co., Ltd shares with you a horseshoe chain mesh that is being produced in the workshop. The Great Wall Mesh Belt, also known as the horseshoe chain and plate mesh belt, is composed of metal strips and through shafts. This Great Wall mesh belt is carefully designed and manufactured and does not require tedious maintenance. The metal strips of the mesh belt are arc-processed, smooth and burr-free, and the ends of the support shaft are locked. In order to meet different application requirements, the specific specifications of the Great Wall mesh belt can be equipped with locking edges, edge baffles and transverse baffles to enhance its use function and safety.The mesh belt runs stably, the large opening rate is conducive to ventilation and drainage, and it is easy to clean. It is suitable for a variety of scenarios, such as cooling, drying, bread production and product processing equipment. The main materials of the Great Wall mesh belt are carbon steel, galvanized steel, and 304 and 316 stainless steel. Jiaoyang Mesh Belt strictly selects high-quality steel from powerful suppliers, and each batch can only be put into storage for production after passing quality inspection.If you are looking for a manufacturer specializing in the production of Great Wall mesh belts, please pay attention to Hengshui Qualified Filter Screen Co., Ltd and contact us.

Balance mesh belt: the key to improving performance and lifespan

Balance mesh belt is widely used in the sintering process of powder metallurgy, ceramics, glass, electronics, chemical industry and other industries, such as high temperature sintering of powder metallurgy iron-copper based parts, high temperature sintering of thick film circuits, thick film resistors and other electronic components, and sintering of ceramic products, etc. Many customers have encountered a series of problems in the use of balance mesh belt. The following are some common problems and solutions. 1. Short life of mesh belt: material is very important The high temperature environment in the sintering furnace and the weight and friction of the material can easily cause premature breakage or excessive wear of the mesh belt. If the mesh belt material is not properly selected or the tension is not adjusted during installation, it will accelerate the damage of the mesh belt. Solution: Reasonable material selection is the key. According to the working temperature and process requirements of the sintering furnace, high temperature resistant, anti-oxidation and corrosion resistant materials should be selected, such as SUS310S, AISI314, nickel-based alloys, etc. During installation, a suitable tensioning device should be used and regularly checked and adjusted to ensure that the mesh belt tension is moderate. At the same time, the material should be evenly distributed to avoid local overload to reduce the pressure on the mesh belt. 2. Mesh belt deformation: mesh belt specification design should not be underestimated Under the high temperature and tension of the sintering furnace, the mesh belt is prone to elongation and deformation. When the elongation is too large, the mesh belt and other parts in the furnace will have problems, resulting in deviation, jamming and other faults. Solution: In the design stage, fully consider the thermal expansion coefficient and use environment of the mesh belt, and reasonably design the size and structure of the mesh belt to increase its rigidity and reduce the possibility of deformation. 3. Cleaning and maintenance: regular maintenance is important During the sintering process, the material is easy to adhere to the mesh belt, and it will sinter and carbonize at high temperature to form hard lumps that are difficult to clean, which increases the difficulty of cleaning and maintenance cost of the mesh belt. Solution: Develop a regular cleaning plan, clean up carbon deposits, dust and other impurities on the surface of the mesh belt in time, and keep the mesh belt clean. In daily maintenance, check the operation of the mesh belt and repair it in time if it is slightly damaged. 4. Mesh belt deviation: The mesh belt debugging process is very important Uneven installation, uneven wear of guide rails, uneven material distribution, deformation of the mesh belt itself and other factors may cause the mesh belt to deviate during operation. Deviation will cause the edge of the mesh belt to rub against the furnace wall or guide rail, damage the mesh belt, and make the material unevenly distributed, affecting the sintering quality. Solution: Strictly calibrate the position of the mesh belt and the guide rail during installation to ensure that they are parallel. Regularly check the sensitivity and reliability of the deviation correction device to ensure that it can play a role in time when the mesh belt deviates. Reasonably distribute materials during production to avoid deviation due to uneven force on the mesh belt caused by uneven material weight. Although the sintering furnace mesh belt is small, it has a significant impact on production. Enterprises should pay attention to its management and maintenance, and extend the service life of the mesh belt and improve production efficiency and product quality through reasonable material selection, correct installation, and careful maintenance. If you have more questions, please feel free to consult, we will wholeheartedly provide you with solutions.

How long is the warranty period of high-temperature mesh belts? Is the service life long or short?

In industrial production, high-temperature mesh belts are an important conveying equipment and are widely used in various industries. However, many customers have many questions about the warranty period and service life of high-temperature mesh belts. Today, Hengshui Qualified Filter Screen Co., Ltd will discuss these issues with you in depth, hoping to solve your troubles. It needs to be made clear that the warranty period and service life of high-temperature mesh belts are not fixed. They are affected by many factors, such as mesh belt quality, use characteristics, use environment, use method, external environment, furnace conditions of each company, load capacity, etc. These factors interact with each other and jointly determine the performance and life of the mesh belt. 01. Mesh belt qualityIn terms of mesh belt quality, high-quality high-temperature mesh belts use high-quality raw materials and advanced production processes, and have high high temperature resistance, strength and wear resistance.Therefore, their warranty period and service life are relatively long. Inferior mesh belts may have poor performance and short service life due to material or process problems. 02. Furnace conditionThe condition of each furnace will also affect the life of the mesh belt. Factors such as the temperature of the furnace, the atmosphere, and the characteristics of the materials in the furnace may cause damage to the mesh belt.Therefore, when choosing a high-temperature mesh belt, you need to fully consider the condition of the furnace.03. Use environmentThe use environment is also an important factor affecting the life of the mesh belt. Harsh environments such as high temperature, humidity, and corrosion will accelerate the wear and aging of the mesh belt and shorten its service life.Therefore, when choosing a high-temperature mesh belt, you need to select appropriate materials and processes according to the actual use environment to ensure that the mesh belt can operate stably for a long time. 04. Usage method and load capacityThe usage method and load capacity will also affect the life of the mesh belt. Improper use or overloading may cause damage or increased wear of the mesh belt and shorten its service life.Therefore, when using a high-temperature mesh belt, it is necessary to follow the operating instructions provided by the manufacturer to perform standardized operations and avoid overloading. 05. OverviewThe warranty period and service life of the high-temperature mesh belt are determined by a variety of factors. If you have any problems with mesh belts or need to customize mesh belts, please contact Hengshui Qualified Filter Screen Co., Ltd.We have rich production experience and a professional technical team, and can provide you with high-quality high-temperature mesh belt products according to your actual needs and usage environment. At the same time, we will also provide you with perfect after-sales service and technical support to ensure that your mesh belt equipment can operate stably for a long time.

What should be paid attention to in the daily maintenance of high-temperature mesh belts?

In order to extend the service life of high-temperature mesh belts, what precautions should be taken during regular inspections and daily maintenance? 1. Shortening and dockingAfter using the high-temperature mesh belt for a period of time, it will be stretched, extended and deformed to a greater or lesser extent, affecting the tension of the mesh belt. At this time, it is necessary to shorten and dock. The original mesh belt threading shaft is difficult to insert into the spiral, and it is very difficult to dock after shortening! In order to solve the customer's troubles, Hengshui Qualified Filter Screen Co., Ltd. has optimized and upgraded the mesh belt accessories. It is not only equipped with a threading shaft with a slightly finer wire diameter, but also equipped with a new spiral strip, so that the new and old spirals are easier to dock when shortening and repairing! 2. Check the furnaceWhen you find a regular break in the mesh belt, you should check whether the furnace has produced carbon deposits and nodules. These hard substances will repeatedly scratch the mesh belt, causing the mesh belt to be strained. Hengshui Qualified Filter Screen Co., Ltd reminds you to clean it in time.In addition, the falling of high-temperature slag will also cause local high temperature on the surface of the mesh belt, further corroding the mesh belt, causing wire breakage or mesh belt holes. 3. Check the deviation correction deviceDeviation is a major culprit for mesh belt tearing and damage. Long-term deviation operation will cause scratches and tears on the edge of the mesh belt. The deviation correction device must be adjusted in time to make the left and right deviations less than 5MM to ensure that the mesh belt runs in the center.If the mesh belt has been damaged, it must be repaired in time. Prevent the tearing from getting bigger and bigger under the action of tension, causing irreversible damage. 4. Check the surface of the high-temperature mesh beltDuring sintering, if there are corrosive substances or harmful gases, they will react with the mesh belt at high temperatures and corrode the mesh belt.Hengshui Qualified Filter Screen Co., Ltd reminds you to observe whether the surface of the mesh belt is corroded and contaminated by other substances, and clean and maintain it in time if necessary. Other precautionsIn addition to the above precautions, there are many aspects that need attention.1. Control the furnace temperatureEnsure that the temperature is within the tolerance range of the mesh belt to avoid excessive temperature causing the performance of the mesh belt material to deteriorate.2. Uniform heatingOptimize the heating distribution in the furnace to transfer heat evenly to the mesh belt and reduce local overheating.3. Maintain smooth operationEnsure that the mesh belt runs smoothly, avoid sudden stops and starts, and reduce mechanical stress damage to the mesh belt.4. Avoid overloading or uneven placementAccording to the design and specifications of the sintering furnace, reasonably control the material load in the furnace to avoid uneven access or overloading.

"Baffle + chain + gasket" three-insurance mesh belt extends service life

"Baffle + chain + gasket" three-insurance mesh belt extends service life       Baffle chain mesh belt   Today I would like to share with you a mesh belt that can be used in both heat treatment industry and powder metallurgy sintering industry. It adopts the three-insurance processing technology of baffle + chain + gasket welding.     The high-temperature mesh belt that Jiaoyang Mesh Belt will share with you today can be used in both the heat treatment industry and the powder metallurgy sintering industry. In order to meet the market demand for high-quality and high-efficiency production, Jiaoyang Mesh Belt has successfully launched a heat treatment mesh belt with upgraded technology after in-depth research and practice. It adopts the edge baffle + chain + gasket welding three-insurance reinforcement design to improve the durability and production efficiency of the mesh belt.     1.Baffle Introduction   First, let's take a look at the edge baffle design of this mesh belt. The edge baffle adopts a waist-shaped hole design and is made of high-quality materials to ensure that the mesh belt can run flexibly and avoid jamming.     2.Chain Introduction   Secondly, as an important part of the mesh belt, the chain piece has a vital impact on the stability and durability of the mesh belt. Jiaoyang Mesh Belt has also made careful designs on the chain piece. By optimizing the pitch design, Jiaoyang Mesh Belt has successfully achieved the perfect combination of the chain piece and the mesh belt, allowing the baffle to operate flexibly when the mesh belt is running.     3.Gasket Introduction   Finally, in order to further enhance the firmness of the mesh belt, Jiaoyang Mesh Belt uses gasket welding technology on the edge of the mesh belt. This technology not only makes the welding points smooth without false welding, adhesion, and falling off, but also effectively improves the load-bearing capacity and tensile strength of the mesh belt. Even in high temperature environments, gasket welding technology can ensure the stability and durability of the mesh belt.      

Custom Made Storage Basket / 304 316 316L Stainless Steel Wire Mesh Basket for Sterilization Cleaning

Custom Made Storage Basket / 304 316 316L Stainless Steel Wire Mesh Basket for Sterilization Cleaning       Stainless Steel Sterilization Basket   1. Customized size and design, we process the basket totally according to customers' needs. 2. Lid and handle can be added on the basket, which bring great convenience for the usage. Also for the lock. 3. For the surface, we treat by electronic polishing, making surface of the basket smooth and bright with no burr.   Metal Wire Sterilization Basket     1. Laser printing logo can be added on the stainless steel wire mesh basket. 2. Design of the basket are different, it can be perforated metal basket, crimped wire mesh basket, woven wire mesh basket.  3. A special design can be made according to customers' needs   Application Environment     The stainless steel wire mesh basket is widely used in medical sterilization fields, such as operation room, disinfection room, dental clinic, also, the basket is used as storage basket.   Packing